Excavation of colossal caverns for Fermilab’s DUNE experiment completed

Excavation workers have finished carving out the future home of the gigantic particle detectors for the international Deep Underground Neutrino Experiment. Located a mile below the surface, the three colossal caverns are at the core of a new research facility that spans an underground area about the size of eight soccer fields. 

Hosted by the U.S. Department of Energy’s Fermi National Accelerator Laboratory, DUNE scientists will study the behavior of mysterious particles known as neutrinos to solve some of the biggest questions about our universe. Why is our universe composed of matter? How does an exploding star create a black hole? Are neutrinos connected to dark matter or other undiscovered particles?

The caverns provide space for four large neutrino detectors—each one about the size of a seven-story building (see 2-minute animation). The detectors will be filled with liquid argon and record the rare interaction of neutrinos with the transparent liquid.

Trillions of neutrinos travel through our bodies each second without us even knowing it. With DUNE, scientists will look for neutrinos from exploding stars and examine the behavior of a beam of neutrinos produced at Fermilab, located near Chicago, about 800 miles east of the underground caverns. The beam, produced by the world’s most intense neutrino source, will travel straight through earth and rock from Fermilab to the DUNE detectors in South Dakota. No tunnel is necessary for the neutrinos’ path.

“The completion of the excavation of these enormous caverns is a significant achievement for this project,” said U.S. Project Director Chris Mossey. “Completing this step prepares the project for installation of the detectors starting later this year and brings us a step closer towards fulfilling the vision of making this world-class underground facility a reality.”

Engineering, construction and excavation teams have been working 4,850 feet below the surface since 2021 at the Sanford Underground Research Facility, home of the South Dakota portion of DUNE.  Construction crews dismantled heavy mining equipment and, piece by piece, transported it underground using an existing shaft. Underground, workers reassembled the equipment, and workers spent almost two years blasting and removing rock. Close to 800,000 tons of rock were excavated and transported from underground into an expansive former mining area above ground known as the Open Cut.

Workers will soon begin to outfit the caverns with the systems needed for the installation of the DUNE detectors and the daily operations of the research facility. Later this year, the project team plans to begin the installation of the insulated steel structure that will hold the first neutrino detector. The goal is to have the first detector operational before the end of 2028.

“The completion of the three large caverns and all of the interconnecting drifts marks the end of a really big dig. The excavation contractor maintained an exemplary safety record working over a million hours without a lost-time accident. That’s a major achievement in this heavy construction industry,” said Fermilab’s Michael Gemelli, who managed the excavation of the caverns by Thyssen Mining. “The success of this phase of the project can be attributed to the safe, dedicated work of the excavation workers, the multi-disciplined backgrounds of the project engineers and support personnel. What a remarkable achievement and milestone for this international project.”

DUNE scientists are eager to start the installation of the particle detectors. The DUNE collaboration, which includes more than 1,400 scientists and engineers from over 200 institutions in 36 countries, has successfully tested the technology and assembly process for the first detector. Mass production of its components has begun. Testing of the technologies underlying both detectors is underway using particle beams at the European laboratory CERN.

Fermilab is America’s premier national laboratory for particle physics and accelerator research. A U.S. Department of Energy Office of Science laboratory, Fermilab is located near Chicago, Illinois, and operated under contract by the Fermi Research Alliance LLC. Visit Fermilab’s website at www.fnal.gov and follow us on Twitter at @Fermilab.

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